Australian Dental lab

Orthodontics Lab Australia

Australian dental Lab

At Australian Dental Labs, every orthodontic appliance is more than a device; it’s a carefully engineered solution designed for comfort, precision, and lasting performance. As a leading orthodontics lab in Australia, we combine expert craftsmanship with modern, digitally-driven techniques to ensure every retainer, aligner, or splint meets exacting clinical standards.

Working side by side with orthodontists, we deliver appliances that streamline treatment, enhance patient outcomes, and reflect the highest level of Australian innovation. With Australian Dental Labs, precision and collaboration come together to redefine what a trusted orthodontic lab can achieve.

Australian dental Lab
Australian Dental Lab service area

Orthodontic Lab Partner Across Australia

As a leading orthodontic lab in Australia, Australian Dental Labs specialises in the manufacturing of orthodontic appliances and digital dental lab services. We combine precision, reliability, and patient-focused design. Every appliance is meticulously crafted in our Keilor Park facility to ensure accurate fit, optimal biomechanics, and long-lasting performance. We work closely with dental professionals across Sydney, Melbourne, Brisbane, Adelaide, Perth, Canberra, Darwin, and Tasmania, providing fast turnaround, clear communication, and tailored solutions. With us, you gain a collaborative partner committed to delivering consistent, high-quality orthodontic outcomes and supporting your clinical progress at every stage.

Comprehensive Range of Custom Orthodontic Appliances

We provide a complete suite of custom orthodontic solutions engineered for precision, comfort, and clinical effectiveness. Every appliance is meticulously designed and manufactured using advanced technology and in-house expertise. This ensures appliances are anatomically accurate, structurally sound, and optimised for each patient’s unique functional requirements.
Our range of orthodontic appliances includes:

Removable Appliances
Removable appliances offer patients flexibility and ease of use. They are commonly used to maintain space, guide minor tooth movement, or hold teeth in position after treatment.

  • Hawley Retainer: Durable acrylic and wire design that helps preserve alignment following orthodontic correction.
  • Begg Appliance: Removable plate designed for minor adjustments or additional anchorage during treatment.
  • Essix/Clear Suckdown Retainer: Transparent, aesthetic retainer that fits closely over the teeth for discreet retention.

Fixed Appliances
Fixed appliances remain attached to the teeth throughout treatment, ensuring consistent and controlled movement. They are ideal for alignment correction and maintaining arch stability.

  • Lingual Wires: Discreet retainers placed behind the front teeth to keep them in position.
  • Rapid Maxillary Expander (RME): Expands the upper jaw to create additional space and correct crossbites.
  • Lingual Arch: Fixed wire fitted to the inside of lower teeth to maintain arch form and molar alignment.
  • Transpalatal Arch (TPA): Connects the upper molars across the palate to provide anchorage and stabilise movement.

Functional Appliances
Functional appliances help guide jaw growth and balance muscle activity, making them ideal for developing patients with skeletal discrepancies.

  • Twin Block: Dual-plate design that repositions the lower jaw forward to promote balanced growth.
  • Bionator: A Lightweight appliance that encourages natural jaw alignment and improved bite function.
  • Activator: A growth-modifying appliance used to advance the lower jaw and correct overbites.
  • Schwartz Appliance: Removable plate with a screw mechanism that gradually expands the dental arch.

Proudly Australian Made, Designed, and Manufactured In-House

Every orthodontic appliance at Australian Dental Labs is 100% designed, fabricated, and quality-checked in-house, reflecting our commitment to precision. As a leading Australian orthodontic lab, we control every stage of production from digital scan assessment and appliance design to material selection, 3D printing, finishing, and final quality inspection. This ensures that every device meets the exact anatomical, biomechanical, and aesthetic requirements of modern orthodontic treatment.
Each batch undergoes strict traceability and in-house quality protocols, guaranteeing structural integrity, consistent performance, and long-term durability. 
With Australian Dental Labs, you gain a local dental lab partner that delivers precision-crafted, clinically validated appliances.

Why Orthodontists Choose Australian Dental Labs

At Australian Dental Labs, we specialise in creating orthodontic appliances that are designed to restore smiles with unmatched quality and care. Here’s why we stand out:

australian made

Trusted Nationwide

We serve orthodontic practices in Sydney, Melbourne, Brisbane, Adelaide, Perth, Canberra, Darwin, and Tasmania, delivering consistent quality.

professional team

Superior Craftsmanship

Our team brings extensive experience across both analogue and digital orthodontic workflows, ensuring biomechanically sound, patient-specific designs.

swift service

Made in Australia

Proudly Australian-owned and operated, all our orthodontic appliances are crafted locally. This guarantees quality and supports our local community.

dedicated to excellence

Advanced Materials

Each device is developed from high-resolution intraoral scans and digital models for an exact fit, optimal occlusal alignment, and comfort.

Our Team

At Australian Dental Labs, our team combines decades of technical mastery with a passion for innovation. We work at the intersection of craftsmanship and digital precision, continually redefining excellence in dental technology. Together, we’re shaping the next generation of Australian-made dental and orthodontic solutions built on trust, collaboration, and patient-focused outcomes.

joel leonard smiling

Joel Leonard

With over 20 years of experience in prosthetics, Joel Leonard leads the team at Australian Dental Labs. His commitment to precision and excellence, honed over two decades, ensures that our dental restorations meet the highest standards. Joel's drive to push boundaries has helped establish our lab as a leader in high-quality dental solutions across Australia.

luke tsougranis ​​smiling

Luke Tsougranis ​

Luke Tsougranis brings deep expertise in orthodontics, with experience in both analogue and digital eras of dental technology. His commitment to innovation ensures Australian Dental Labs stays at the forefront of the industry, delivering cutting-edge, customised solutions for each patient.

Partner with Us Today

Discuss your cases with Australian Dental Labs’ orthodontics team, led by Luke Tsougranis, and explore precision-crafted appliances, including retainers, functional devices, and clear aligners. We deliver reliable, patient-specific solutions nationwide using CAD/CAM design, 3D printing, and TGA-approved materials, all from our Keilor Park lab.

Frequently Asked Questions (FAQs)

At Australian Dental Labs, we design and fabricate a wide range of orthodontic appliances using advanced CAD/CAM systems and digital manufacturing technology. Our orthodontic division, led by Luke Tsougranis, specialises in both fixed and removable appliances. It includes Hawley retainers, expansion plates, functional appliances, space maintainers, bite planes, and clear aligner systems.

We work exclusively with digital impressions and high-resolution intraoral scans to ensure precision fit and biomechanical accuracy. Every appliance is individually engineered in our Keilor Park laboratory using digital modelling software and 3D-printed study models to deliver a consistent, predictable result.

Turnaround time varies slightly by appliance type. Our standard production for most orthodontic cases is 5 to 7 working days from the time we receive your impressions or digital scans.
Our fully digital workflow, incorporating CAD design, 3D printing, and in-house finishing, streamlines case processing and delivers faster, more reliable results. For time-sensitive cases, we also provide express fabrication services upon request.

Yes. Australian Dental Labs proudly supports orthodontists and dental practices throughout Australia, not just in metropolitan areas. From Sydney and Melbourne to Darwin, Hobart, and regional Queensland, we provide consistent service standards nationwide.

Our digital submission platform enables clinicians to send intraoral scans instantly from anywhere in the country, eliminating postal delays. For traditional cases, we partner with trusted national courier networks that handle daily pickups and deliveries with complete traceability.
This nationwide reach means that whether your practice is in a capital city or a regional community, you’ll receive the same high-quality appliances, turnaround times, and customer support.

All materials and components used at Australian Dental Labs are TGA-approved . We exclusively use biocompatible, clinically validated materials sourced from leading Australian and international suppliers.