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Occlusal Splints | Australian Dental Labs
Dental Splints & Appliances

Occlusal Splints

Right First Time. Every Time.

No back-and-forth. Built for high-volume dental clinics that can't afford delays.

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48hrs
In-Lab Production
100%
Australian Made
3D
Digital Workflow
The Problem

Splint delays don't just frustrate your patients — they back up your chair.

When a case comes back wrong or needs chasing, your team absorbs that cost in time and energy. At scale, that friction adds up fast.

Most labs don't treat splints as a priority. We do. It's one of the core reasons clinics move their cases to Australian Dental Labs.

⚠️ Turnaround note — Digital Splints Only: 48-hour turnaround is in-lab production time. Delivery is typically 3 days local and 4–5 days interstate. Sleep appliances require 10 business days.

What you get with Australian Dental Labs

  • 48-hour in-lab turnaround on digital splints
  • 3D-printed, custom-fitted directly from your scan
  • Consistent fit — significantly fewer remakes
  • Fully digital workflow — no impressions required
  • Predictable delivery schedule, every case
  • Direct communication when it matters
  • 100% manufactured on-site in Australia

Built Around Your Chair Time

High-volume clinics running 20+ splint cases per month can't afford unpredictability. The biggest complaint we hear from dentists switching labs? They never knew when a case would arrive — or whether it would arrive right.

We've built our splint workflow to remove that uncertainty entirely. You send the scan, we handle everything else, and it comes back on time and fitted correctly.

Upper occlusal splint

Upper Arch Splint

Hard acrylic · Custom-fitted to scan

Lower occlusal splint

Lower Arch Splint

Hard acrylic · Custom-fitted to scan

All splints manufactured in-house at our Melbourne lab using 3D printing and CAD/CAM technology.

Our Range

Types of Splints We Manufacture

All manufactured in-house at our Melbourne lab using 3D printing and CAD/CAM technology.

🦷

Occlusal Splints

Hard and soft varieties. Custom-fitted to scan for precise occlusal coverage and patient comfort.

⚙️

Michigan / Stabilisation Splints

Full-arch coverage with flat occlusal surface. Standard for bruxism management and TMD treatment.

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Bruxism & TMJ Splints

Designed to reduce grinding load and protect restorations. Available in hard, soft, and dual-layer.

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Custom Sleep Appliances

Mandibular advancement devices for sleep-disordered breathing. Precision-fitted from digital scan.

⏱ Turnaround time of 10 business days
The Process

How It Works

A fully digital workflow — from scan to delivery with no unnecessary steps.

1

Send Your Digital Scan

No impression required. Submit through your scanner software.

2

CAD/CAM Design

Design begins within hours. Technician-reviewed before production.

3

3D Print & QC

Printed in-house on precision equipment. Quality-checked before dispatch.

4

Dispatched in 48hrs

In-lab production complete within 48 hours of scan receipt.

5

Ready to Fit

Arrives ready to seat with minimal chairside adjustment.

Who This Is For

Built for High-Volume Dental Clinics

Designed for clinics with consistent monthly splint volume — where chair time has a direct dollar value and reliability isn't optional.

What you're dealing with now
  • Remakes eating into your schedule
  • Unpredictable turnaround times
  • Chasing labs for case updates
  • Cases arriving that need adjustment
  • Back-and-forth slowing you down
  • Patients frustrated by delays
What you get with Australian Dental Labs
  • Cases done right the first time
  • Predictable delivery you can plan around
  • Proactive updates — no chasing required
  • Arrives ready to fit, minimal adjustment
  • Streamlined workflow, less friction
  • More time treating patients
⚠️ Limited partnerships available: We partner with a limited number of high-volume clinics (doing 20–30+ lab cases / month). We don't work with every clinic that reaches out.
FAQs

Frequently Asked Questions

Common questions from dental clinics about working with Australian Dental Labs.

We accept STL and OBJ files from all major intraoral scanners including iTero, 3Shape TRIOS, Carestream, and Medit. If you're unsure whether your scanner is compatible, contact us before sending your first case and we'll confirm within the hour.
Yes. We service clinics across Australia. Cases are dispatched from our Melbourne lab with consistent delivery windows interstate. Most clinics are fully digital, so location doesn't change the workflow.
Directly. Call 1300 849 229 or email [email protected]. You're not going through a call centre or ticketing system. If something needs attention, you reach the team and get an answer.
You send the digital scan directly through your scanner software or via our online order form. No impressions, no physical materials — fully digital from your end.
Absolutely. All our products are proudly Australian-made. We produce all prosthetics, orthodontics, clear aligners, and splints on-site at our Melbourne laboratory to maintain the highest standard of quality control and craftsmanship.
Australian Dental Labs specialises in three key areas: prosthetics, orthodontics, and splints. Our prosthetics division focuses on advanced solutions including All-on-4 implants. We work closely with orthodontists to create custom appliances, and we manufacture 3D-printed splints with a 48-hour in-lab turnaround.
Every product we deliver is produced using the latest technology including digital scanners, 3D printers, and CAD/CAM design — resulting in accurate, consistent results. Our highly skilled team reviews every case before dispatch.
Our digital splints have a 48-hour in-lab turnaround from when we receive your scan. Delivery is typically 3 days locally and 4–5 days interstate. Custom sleep appliances require 10 business days due to the additional manufacturing steps involved.
Yes — this is specifically what we're built for. We partner with a limited number of high-volume clinics so we can deliver consistent quality at scale without sacrificing turnaround or quality. If your volume is growing, talk to us early so we can plan capacity together.

Ready to Send Your First Case?

We partner with a limited number of high-volume clinics (20-30 lab cases a month). If you want a manufacturing partner — not just another supplier — reach out today.

Start Sending Cases →

🔒 Limited clinic partnerships available