Orthodontics | Australian Dental Labs
Orthodontics

Orthodontics

Custom Appliances. Built to Spec. Delivered to Schedule.

Custom orthodontic appliances. Built to spec. Delivered to schedule.

Digital
First Workflow
Custom
Built to Prescription
Group
Scale Ready
The Problem

Orthodontic cases are relationship-driven. When an appliance doesn't fit, it's the patient who suffers.

Orthodontic cases are relationship-driven. When an appliance doesn't fit, or communication between clinic and lab breaks down, it's the patient who suffers — and the clinician who has to explain it.

Orthodontic groups managing multiple locations need a lab that operates systematically, not reactively. Consistent output across every site. Every time.

What you get with ADL:

  • Custom appliances built to your prescription
  • Close collaboration — we work to your preferences
  • Consistent results across locations
  • Digital workflow compatible
  • Scalable for orthodontic groups (3–10 sites)
Our Range

Orthodontic Appliances We Manufacture

All manufactured in-house at our Melbourne lab, built to your prescription and the clinician's preferences.

Clear removable retainer on model

Removable Retainers

Custom-fitted removable retainers. Built to prescription for consistent compliance and accurate fit.

Fixed retainer wire lingual

Fixed Retainers

Bonded fixed retainers — standard and braided wire options. Precise fit from digital scan.

Functional appliance standalone

Functional Appliances

Custom functional appliances built to exacting specification. Designed for compliance and clinical effectiveness.

Space maintainer with metal bands on model

Expanders & Space Maintainers

Rapid palatal expanders and space maintainers. Accurate activation mechanisms, built to prescription.

Twin block expander appliance on model

Twin Block Appliances

Custom twin block appliances for Class II correction. Precise occlusal registration and durable acrylic construction.

Hawley retainer upper arch

Hawley Retainers

Traditional and modified Hawley retainers. Custom-fitted wire and acrylic — built to last.

Full arch removable orthodontic device

Fixed & Removable Devices

Full range of fixed and removable orthodontic devices. Built around the clinician's preferences.

Clear aligner on 3D printer build platform

Clear Aligners

Clear aligners for relapse cases and Aesthetic 6 treatment (upper and lower).

⚠️ Note: We offer clear aligners for orthodontic relapse cases and Aesthetic 6 treatment (upper and lower). For full clear aligner treatment programmes, speak to us about what's appropriate for your patients.
Orthodontic Groups

Built for Orthodontic Groups

If you're managing 3–10 locations, lab inconsistency across sites is a real operational risk. We offer systemised workflows that work at group scale — predictable output, consistent communication, and a single reliable partner across all locations.

Our Workflow

How We Work With You

A systemised process built around your preferences — not just case-by-case transactions.

1

Send Scan & Prescription

Submit digitally — no impressions required.

2

We Confirm & Flag Queries

We confirm receipt and flag any queries before manufacturing begins.

3

Built to Your Exact Spec

Appliance designed and built to your exact specification.

4

QC & Dispatched

Quality checked and dispatched on agreed schedule.

5

Ongoing Relationship

Not just case-by-case transactions — a long-term partnership.

Why Local Manufacturing Matters

When your aligner is made offshore, you lose control.

When your aligner is made offshore, you're at the mercy of international shipping timelines, quality controls you can't verify, and a support team that doesn't know your patient's case the way a local technician does.

Australian Dental Labs manufacture clear aligners in-house using precision equipment and a digital workflow that produces a consistent, well-fitting product. When you need to communicate — you're talking directly to the lab that made it.

FAQs

Frequently Asked Questions

Common questions from dental clinics and orthodontic groups about our appliance manufacturing service.

Yes — close collaboration is core to how we work. We build every appliance around the patient's prescription and the clinician's preferences. If you have specific wire gauges, acrylic colours, activation settings, or design preferences, we work to those. We don't impose a one-size-fits-all approach.
Yes. We offer systemised workflows designed specifically for groups managing 3–10 locations. Predictable output, consistent communication, and a single reliable lab partner across all sites — so you're not managing a different lab relationship for each location.
Our orthodontics department is led by co-founder Luke Tsougranis, whose career spans the full evolution of orthodontics from analogue to digital. He understands how to produce appliances that generate compliance, fit correctly, and deliver consistent results across diverse patient cases.
We offer clear aligners for orthodontic relapse cases and Aesthetic 6 treatment (upper and lower). For full clear aligner treatment programmes, speak to us directly about what's appropriate for your patients and caseload.
Contact us directly and we'll resolve it quickly. We treat every remake as a signal that something in the workflow needs attention — and we take that seriously. Our goal is consistent, right-first-time results on every case we produce.

Ready to Send Cases?

We partner with a limited number of high-volume clinics (20–30 lab cases per month). If you're looking for a reliable manufacturing partner — not just another supplier — reach out today.

Book a Call Start Sending Cases →

🔒 Limited clinic partnerships available